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Thursday 20 February 2014

How to Terminate Punch Down Style Keystone Jacks

How to Terminate Punch Down Style Keystone Jacks (Cat5e / Cat6)


Step 1: Make sure the stripper is adjusted properly on a scrap piece of cable. The Stripper should be adjusted to only score the jacket to make removing it easier and not nick the twisted pairs. Using a Coaxial Stripper strip around 1 inch of the jacket off.  Be careful not to nick the conductors as this will cause the wire to break or short out the connection causing problems down the road. Inspect all wires for damage before proceeding to step 2. We use Ideal's 45-163 Coaxial Stripper for this how to
.Step 1: Strip the end of the cable.Step 1: Strip the end of the cable.Step 2: Straighten the pairs.



Step 2: Straighten the pairs out completely and lay them over the top of the keystone jack noting the color pattern for the 568b wiring. Note: Each keystone jack is slightly different in how they are labeled and how the colors are arranged. The 568B standard is most commonly used and ends of the cable must have the same standards to communicate. We have the 3 most common keystone jack styles pictured here. The first jack pictured has the 2 standard pairs on the right, and the 2 variable pairs on the left. The A standard is the center column and the B standard is on the left. Both A and B standard applies to the right side of the jack.  The solid color box with the lower right corner missing represents the solid color wire with the white stripe. The white box with the colored tip represents the white wire with the colored stripe. 
The second jack pictured here has both A and B standards on both sides of the jack, with the color code running down the center. The solid color rectangle represents the solid color wire with the white stripe, wile the half white half color rectangle represents the white wire with the colored stripe. The third jack pictured here has the A and B standard codes labeled on the outside of the jack. With the A standard on top and the B standard on the bottom. The solid box represents the solid wire with the white stripe Wile the box with the white diagonal stripe going throught the middle, represents the white wire with the colored stripe.
 Keystone JackKeystone JackKeystone Jack Side View



Step3: Keeping the pairs as twisted as possible press the wire into the correct groove with your thumbs. If you completely straighten the wires to run them through the jack you will risk cross talk between the pairs.
Step 3: Wires pressed into grooves of keystone jacks.



Step 4: Step 4: Using a punch down tool punch the wires down into the blades built into the keystone jack. The blades in the jack are designed to work with solid cable, and may not work with stranded cable. Make sure the blade (as noted in the picture) is facing the outside of the keystone jack. If you reverse it you will cut the wires inside the keystone jack rendering them useless. The punch down tool should cut off the remaining pieces of the wire on the outside, but sometimes you may need to punch them down a 2nd time and wiggle the wire to it breaks clean off. Once this is done you can install the dust covers if your keystone jack comes with them. This keystone jack did not have the covers. The covers should never be used to do the job of the punch down tool
Step 4: Punchdown wires into keystone jack using punchdown tool.Punchdown toolKeystone Jack with wires punched down.
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How To Make a Category 6 / Cat6 Patch Cable


How To Make a Category 6 / Cat6 Patch Cable



Step 1: Before we start building our patch cable, you will need to cut a length of Cat6 cable. When cutting your cable be certain to make the correct measurements as there is nothing worse than building a patch cord that will not reach. 

Now we begin, by stripping the jacket back approximately 1 inch from the end. To do this, we like to use Ideal's 45-163 Coaxial Stripper

Exercise caution when striping back the jacket, making certain that the blade depth of your strippers will not damage the conductors but will still cut through the jacketing. If you nick the conductors, it may work fine at first, however, after time the conductors will break or begin to short out. 

Strip the Cat6 Cable Pull off the stripped jacket



Step 2: Now that we have the jacket stripped back with the conductor pairs exposed, we will need to separate and straighten them. You can start by pulling the first pair and the last pair to their respective sides (Orange to the left and Brown to the right). Untwist them, but not any further than you have stripped back the jacket. Next we split the green pair. Pull the white/green conductor to the left and the green to the right. This leaves you with the blue pair in the middle. Untwist the blue leaving the white/blue conductor on the left and the blue on the right. 

Note: Normally, we wouldn't untwist Cat 6 pairs except when building patch cords. It would be next to impossible to insert the conductors into the proper locations in the connector without untwisting them. (Keep in mind you want to keep as much of the twist of each pair intact in order to meet performance standards). 

Cat6 Twisted Pairs Seperate the PairsUntwist the pairs



Step 3: Now that we have separated and straightened all of the pairs, we need to arrange the conductors into the proper order according to which of the wiring standards you would like to use. For this example we will be wiring via the 568-B standard (most common in patch cords). Please consult the pin-out  to find the proper color codes that reflect your desired wiring standard.  After you have all the wires arranged in the proper order, place them tightly together as show in the picture to the left. Once you have done this, verify that the wires are still in the proper order before continuing to step 4. 

Line up the Cat 6 Conductors



Step 4: Now we'll trim the conductors down to fit into the RJ45 connector. When trimming, make sure to make a nice clean cut at a 90 degree angle about 1/2 of an inch from the end of the jacket. If you fail to make a straight cut or cut too short, some of the conductors may not reach the contacts in the connector. If you leave the conductors too long, when crimping the connector, the jacketing will not be gripped leaving all the strain on the conductors. This is not a good situation!  For proper trimming, hold the wires securely in their proper order just at the end of the jacket. 

Cut the Conductors Flush Flush Cut Conductors



Step 5: Now that we have our Cat 6 patch cable prepped for termination, we are almost finished.  While still holding the cable firmly, we now need to place the conductors into their proper location in the RJ45 Modular Connector. Hold the RJ45 modular plug with the pins facing up (towards you) and carefully insert the conductors holding firmly to be certain they retain their order. You will need to use a moderate amount of force to properly seat the wires against the contacts in the connector. When this is done, look at the tip of the connector. As illustrated in the picture to the left you should be able to see the end of each conductor indicating that they were fully inserted. Also take note of the colors. All whites on the top and all the colored conductors on the bottom. 

Update 10/03/2007: Many customers have reported Cat6 Connectors with load bars much easier to use during the termination process. The load bar is used to align the conductors into the proper order and hold them in place during insertion. 

Insert the conductors into the cat6 connector Properly inserted conductors



Step 6: Carefully insert the assembly which you have just completed into a modular crimping tool. When crimping the connector you want to make sure you use the full stroke of the crimp tool so that the contacts properly "bite" into the conductors.  After you have completed the crimp take time to look at the connector and make sure all the pins were crimped and that they made good contact with the conductors. 

Crimp the Cat6 Connectors onto the Cat 6 Cable



Step 7: If you are building a straight through (standard) patch cord, terminate the other end by repeating this process from step one using the same wiring scheme as the first. If this is a Crossover cable, return to step one and continue, however, be sure to terminate this end using the wiring scheme that you did not use for the first end.  Terminating one end with 568-B and the other with 568-A creates a crossover. 

Properly terminated Cat 6 Patch Cable



Step 8: That's it!  Use a tester to test for continuity and you are done. 

Note: If the cord does not test positive for continuity, cut the connector off and start over, or buy one of ourpre-made or custom length patch cables.



RJ45 PinoutRJ45 Pinout
Pin #Wire Color
1White/Green
2Green
3White/Orange
4Blue
5White/Blue
6Orange
7White/Brown
8Brown
568-A Color Code
Pin #Wire Color
1White/Orange
2Orange
3White/Green
4Blue
5White/Blue
6Green
7White/Brown
8Brown
568-B Color Code

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Stop Users From Locking Their Computer


How To Stop Users From Locking Their Computer

Normally it is possible for users to lock their computer by pressing the Windows key and L key together. However, if you are a system administrator, you can easily stop users from locking their computer with the help of a simple Windows Registry trick:

  Ø Open the Windows Registry.
  Ø Browse to the following Registry key below:      HKEY_LOCAL_MACHINE\Sofrware\Microsoft\WindowsNT\CurrentVersion\Policies\System

Ø Create a new DWORD entry named DisableLockWorkstation that can be used to prevent              users from locking machines accidentally or intentionally. Set its value to 1 to disable the            option and to 0 to enable the option.



  Ø Exit the Windows Registry. You may have to restart the Windows session for the changes to         come into effect.
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